A-panel replacement


Date: Wed, 07 Jan 1998 11:49:37 +1300 (NZDT)
From: Hamish Hubbard
To: mini-list@autox.team.net
Subject: Re: TECH: A-panel replacement
On Tue, 6 Jan 1998, Andrew Topham wrote:

[replacing A-panel] Has anyone any done this before, *any* advice would be greatly received.

Simple advice:

  1. Don't weld anything until you're sure the doors and bonnet fit properly when the new panel is clamped.
  2. Pattern A-panels make life misery and should be avoided.
  3. Cover your glass to prevent weld spatter getting on it.
  4. Practice first and test your plug welds for structural strength until they are perfect.
  5. If you uncover rust in there, which is likely, be prepared to have to fix it.
  6. Read all the books and articles about welding and Mini restoration that you can get your hands on.
  7. A lot of the above applies to re-painting the finished result. Just remember that the black stuff on the new A-panel is not a suitable base for the new paint and will have to be stripped to bare metal.
If you haven't picked up a MIG welder before, don't plan on using your car for a week or so.

Good luck,
Hamish


Stolen from the Mini list, January 1998